With the NHTSA officially investigating Tesla’s Model Y, the big question is: could this lead to a recall?
The probe covers around 174,000 Model Y units built in 2021. At least nine owners filed complaints about non-functioning electric door handles, with four reporting that they had to smash windows to free trapped children.
Tesla has yet to issue a recall, but if NHTSA finds the issue widespread, the company may be forced to repair or replace affected systems. Since the Model Y is Tesla’s best-selling vehicle, a recall could affect tens of thousands of families.

Safety experts say that while Tesla met legal requirements by including manual release options, the usability gap makes them less effective in emergencies. The fact that owners weren’t alerted before the failure adds another layer of risk.
Tesla’s history shows that the automaker often prefers over-the-air software updates to resolve issues. However, if the fault lies with the hardware—specifically the low-voltage battery and its connections—Tesla may have no choice but to physically service vehicles.
For now, Tesla owners should remain alert, familiarize themselves with the manual override, and monitor NHTSA’s findings. A recall announcement could be the next big headline in Tesla’s ongoing safety saga.
How many Tesla Model Y units could be recalled?
Around 174,000 vehicles are under investigation for the door handle issue.
How does Tesla usually handle recalls?
Tesla often uses over-the-air software updates, but hardware issues may require service center visits.
What should Tesla Model Y owners do right now?
Owners should learn the manual override procedure and stay updated with NHTSA’s announcements.